Cub Cadet GC145 Betreibershandbuch Seite 4

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4
To increase clearance, turn the adjusting nut counterclockwise.
To decrease clearance, turn the adjusting nut clockwise.
b. Recheck both clearances and adjust as necessary.
9. Reinstall the rocker arm cover using a new gasket. Torque the screw to 20–30 in•lb (2.2–3.4 N•m).
10. Check the spark plug and reinstall. See Replacing the Spark Plug.
11. Replace the spark plug wire.
12. Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws.
REPLACING THE SPARK PLUG
Use a replacement part 753-05758 or a Champion® RDZ4H spark plug.
1
. Stop the engine and allow it to cool. Remove the six (6) screws on the back of the
engine cover with a Flat-head or T-25 Torx screwdriver (Fig. 21).
2. Grasp the plug wire firmly and pull the cap from the spark plug.
3
. Clean dirt from around the spark plug. Remove the spark plug from the cylinder
h
ead by turning a 5/8 in. socket counterclockwise.
4. Replace cracked, fouled or dirty spark plug. Set the air gap at 0.025 in. (0.635 mm) using a feeler gauge (Fig. 25).
5
. Install a correctly-gapped spark plug in the cylinder head. Turn the 5/8 in. socket clockwise until snug.
N
OTE: If using a torque wrench torque to: 110-120 in.•lb. (12.3-13.5 N•m)
D
o not over tighten.
C
LEANING
U
se a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain
a
romatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off
a
ny moisture with a soft cloth.
S
TORAGE
Never store the unit with fuel in the tank where fumes may reach an open flame or spark.
Allow the engine to cool before storing.
Lock up the unit to prevent unauthorized use or damage.
Store the unit in a dry, well-ventilated area.
Store the unit out of the reach of children.
Long-term Storage
1
. Remove the fuel cap, tip the unit and drain the fuel into an approved container.
N
OTE: Do not use gasoline that has been stored for more than 30 days. Dispose of old gasoline in accordance with
f
ederal, state and local regulations.
2
. Start the engine and allow it to run until it stalls. This ensures that all gasoline has been drained from the carburetor.
3
. Allow the engine to cool. Remove the spark plug and put 5 drops of high quality motor oil into the cylinder. Pull the
s
tarter rope slowly to distribute the oil. Reinstall the spark plug.
N
OTE: Remove the spark plug and drain all of the oil from the cylinder before attempting to start the unit after storage.
4
. Change the oil. Refer to Changing the Oil. Dispose of the old oil in accordance with federal, state and local regulations.
5
. Thoroughly clean the unit and inspect for any loose or damaged parts. Repair or replace damaged parts and
t
ighten loose screws, nuts or bolts. The unit is ready for storage.
C
HECKING THE OIL LEVEL
The importance of checking and maintaining the
proper oil level in the crankcase cannot be
overemphasized. Check oil before each use:
1. Stop the engine and allow oil to drain into the
crankcase.
2. Place the unit on a flat, level surface to get a
p
roper oil level reading.
3. Keep dirt, grass clippings and other debris out
o
f the engine. Clean the area around the
d
ipstick before removing it.
4
. Remove the oil fill plug/dipstick and wipe off oil. Reinsert it all the way back in. (Fig. 15)
5
. Remove the oil fill plug/dipstick and check the oil level. Oil should be up to the top of the dipstick (Fig. 14).
6
. If the level is low, add a small amount of oil to the oil fill hole and recheck (Fig. 17). Repeat this procedure until the
oil level reaches the top of the dipstick.
NOTE: Do not overfill the unit.
NOTE: Make sure the O-ring is in place on the oil fill plug/ dipstick when checking and changing the oil (Fig. 14).
C
HANGING THE OIL
C
hange the oil while the engine is still warm. The
o
il will flow freely and carry away more impurities.
1. Unplug spark plug boot to prevent accidental
starting.
2. Remove the oil fill plug/dipstick.
3. Pour the oil out of the oil fill hole and into a
c
ontainer by tipping the unit to a vertical
position (Fig. 16). Allow ample time for
c
omplete drainage.
4
. Wipe up any oil residue on the unit and clean
u
p any oil that may have spilled. Dispose of the oil according to Federal, State
a
nd local regulations.
5
. Refill the crankcase with 3.04 fl.oz. (90 ml) of SAE 30 SF, SG, SH oil
NOTE: Use the bottle and spout saved from initial use to measure the correct amount
o
f oil. The top of the label on the bottle measures approximately 3.04 ounces (90
m
l) (Fig. 18). Check the level with the dipstick. If the level is low, add a small
a
mount of oil and recheck. Do not overfill (Fig. 14).
6
. Replace the oil fill plug/dipstick.
7
. Reconnect the spark plug boot.
A
IR FILTER MAINTENANCE
C
leaning the Air Filter
F
ailure to maintain the air filter properly can result in poor performance or can cause
permanent damage to the engine.
1. Open the air filter cover by unscrewing the cover screw (Fig. 19).
2
. Remove the air filter (Fig. 19).
3
. Wash the filter in detergent and water. Rinse the filter thoroughly and allow it to dry.
4
. Apply enough clean SAE 30 motor oil to lightly coat the filter.
5
. Squeeze the filter to spread and remove excess oil.
6
. Replace the filter (Fig. 19).
N
OTE: Operating the unit without the air filter, will VOID the warranty.
7
. Reinstall the air filter cover. Position the hooks on the air filter cover with the slots on the air filter backplate (Fig. 19).
8
. Swing the cover to the left and align the cover screw with the cover screw hole. Tighten the cover screw to secure the
a
ir filter cover (Fig. 19).
N
OTE: Do not over tighten as this may strip the screw.
I
DLE SPEED ADJUSTMENT
T
he idle speed of the engine is adjustable. An idle adjustment screw is between the
a
ir filter cover and the engine starter housing (Fig. 20).
NOTE: Careless adjustments can seriously damage the unit. An authorized service
dealer should make carburetor adjustments.
Check Fuel
Old fuel is usually the reason for improper unit performance. Drain and refill the tank
with fresh fuel prior to making any adjustments. Refer to Oil and Fuel Information.
Clean Air Filter
The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow. This is often
m
istaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw.
R
efer to Air Filter Maintenance.
A
DJUST IDLE SPEED SCREW
I
f, after checking the fuel and cleaning the air filter, the engine still will not idle, adjust the idle speed screw as follows:
1
. Start the engine and let it run at a high idle for a minute to warm up. Refer to Starting/Stopping Instructions.
2. Release the throttle trigger and let the engine idle. If the engine stops, insert a small phillips in between the Air Filter
C
over and the Engine Cover (Fig. 20). Turn the idle speed screw in, clockwise, 1/8 of a turn at a time (as needed)
until the engine idles smoothly.
NOTE: The tines should not rotate when the engine idles.
3
. If the tines rotates when the engine idles, turn the idle speed screw counterclockwise 1/8 of a turn at a time (as
needed), to reduce idle speed.
Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not and all
of the following are true:
the engine will not idle
the engine hesitates or stalls on acceleration
there is a loss of engine power
Have the carburetor adjusted by an authorized service dealer.
ROCKER ARM CLEARANCE
This service requires disassembly of the engine. If feeling unsure or unqualified to perform this service, take the unit to
an authorized service center.
The engine must be cold when checking or adjusting the valve clearance.
This task should be performed inside, in a clean, dust free area.
1. Remove the five (5) screws with a Flat-head or T-20 Torx® screwdriver and the one T-25 screw (Fig. 21).
2. Disconnect the spark plug wire.
3. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket
counterclockwise.
4. Remove the engine cover (Fig. 21).
5. Clean dirt from around the rocker arm cover. Remove the screw holding the rocker arm cover with a large flat blade
screwdriver or Torx T-25 bit (Fig. 22). Remove
the rocker arm cover and gasket.
6. Pull the starter rope slowly to bring the piston
to the top of its travel, (known as top dead
center). Check that:
The piston is at the top of its travel while
looking in the spark plug hole (Fig. 22).
Both rocker arms move freely, and both
valves are closed.
If these statements are not true, repeat this step.
7. Slide the feeler gauge between the rocker arm
and the valve return spring. Measure the
clearance between the valve stem and rocker
arm (Fig. 23). Measure both the intake and
exhaust valves.
The recommended clearance for both intake and
exhaust is .003 – .006 in. (.076 – 0.152 mm). Use a
standard automotive .005 in. (0.127 mm) feeler
gauge. The feeler gauge should slide between the
rocker arm and valve stem with a slight amount of
resistance, without binding. See Figs. 23 and 24.
8. If the clearance is not within specification:
a. Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver (Fig. 24).
WARNING:
To prevent extensive engine wear and damage to the unit, always maintain the proper oil
level in the crankcase. Never operate the unit with a low oil level.
F
ig. 19
Air Filter Cover
Air Filter
Cover
Screw Hole
MAINTENANCE AND REPAIR INSTRUCTIONS
WARNING:
To avoid serious personal injury, always turn the unit off and allow it to cool before
cleaning or servicing it.
WARNING:
To avoid serious personal injury, always turn the unit off
a
nd allow it to cool before cleaning or servicing it.
WARNING:
The tines may spin during idle speed adjustments. Wear protective clothing and observe
all safety instructions to prevent serious personal injury.
12 3
Fig. 20
Idle Adjustment Screw
WARNING:
To avoid serious personal injury, always turn the unit off and allow it to cool before
cleaning or servicing it.
Hooks
C
over Screw
Slots
Fig. 14
Fig. 15
Oil Fill Plug/ Dipstick
Oil Fill
P
lug
O
-Ring
F
ig. 16
Oil Fill
Hole
F
ig. 17
Fig. 18
Fill Line
O
-Ring
Full
Add 1.4-1.5 oz.
(
41-44 ml)
Fig. 21
View Of The Rear Engine Cover
Fig. 22
Rocker Arm
Cover
Fig. 23
Adjustment
Nuts
Intake
Exhaust
Rocker
Arms
Spark
Plug Hole
Valve Stem
Fig. 24
Feeler
Gauge
0.003–0.006 in.
(0.076–0.152 mm)
Screws
Screws
T-25 Screws
WARNING: Do not sand blast, scrape or clean electrodes. Grit in the
e
ngine could damage the cylinder.
Fig. 25
0
.025 in.
(
0.635 mm.)
WARNING:
To avoid serious personal injury, always turn the unit off and allow it to cool before
c
leaning or servicing it.
MAINTENANCE AND REPAIR INSTRUCTIONS
CLEANING AND STORAGE
C
AUSE
A
CTION
Old fuel (over 30 days) Drain fuel tank and add fresh fuel
C
ultivator tines bound with dirt or grass
S
top the engine, clean and remove any debris binding the
tines
Dirty air filter Clean or replace the air filter
Old fuel (over 30 days) Drain fuel tank and add fresh fuel
F
ouled spark plug
R
eplace or clean the spark plug
Empty fuel tank Fill fuel tank with fuel
Primer bulb wasn't pressed enough Press the primer bulb 10 times or until fuel is visible
Old fuel (over 30 days) Drain fuel tank and add fresh fuel
F
ouled spark plug
R
eplace or clean the spark plug
A
ir filter is plugged
R
eplace or clean the air filter
Old fuel (over 30 days) Drain fuel tank and add fresh fuel
Improper idle speed Adjust the idle speed
T
ROUBLESHOOTING
ENGINE WILL NOT START
E
NGINE WILL NOT IDLE
E
NGINE WILL NOT ACCELERATE
IF FURTHER ASSISTANCE IS REQUIRED, CONTACT AN AUTHORIZED SERVICE DEALER.
ENGINE LACKS POWER OR STALLS
Engine Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-Cooled, 4-Cycle
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 cu. in. (26.2 cc)
Operating RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,200+ rpm
Idle Speed RPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,800 - 3,600 rpm
Valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003–0.006 in. (0.076–0.152 mm)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.025 inch (0.655 mm)
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 30 Oil
Crankcase Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.04 oz (90 ml)
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unleaded
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 oz (532 ml)
Cultivating Path Width (Maximum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 inches (22.86 cm)
Cultivating Depth (Maximum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 inches (15.24 cm)
Approximate Weight (no fuel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 lb. (11.5 kg)
SPECIFICATIONS*
*All specifications are based on the latest product information available at the time of printing. We reserve the right to
make changes at any time without notice.
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